Automatic bobbin winder

Automatic bobbin winder

In electrical engineering, bobbin winding machine refers to the production of electromagnetic coils. These coils are used as part of circuits that generate magnetic fields in motors, transformers, and generators, and are also used in the manufacture of speakers and microphones. Automatic bobbin winder machines are utilized to various applications such as wind coils for engines, transformers, inductors, and chokes. Bobbin winding machine is utilized in an assortment of wire winding, wire welding, and wire holding applications. Also some coil winding machines are utilized in solenoid winding, speaker and receiver coil winding applications.

Hundreds of years ago, weavers used hand looms to achieve such technology. But after the industrial revolution, mechanized bobbin winder systems became popular, especially when materials such as copper wire, which had a higher value, needed to be tied. Bobbins were used for winding motors, transformers and other related devices. However, the winding process is difficult because it requires precision and if we try to do it mechanically, we will need a much more laborious process.

Factors affecting bobbin winder’s performance

It is always important to determine the real cause of burnt windings, rather than simply replacing the electric motor. Motor windings look different in all of the following fault situations:

Single phase burnout, overload, unbalanced voltage, voltage spikes. Damage from voltage spikes is more common in motors controlled by frequency converters.
All of these issues are caused by internal system errors and must be addressed. If the problem is not corrected at the factory, the replacement engine may fail quickly. It is very important to pinpoint the problem that requires engine removal and replacement. Identified winding problems must be documented. A plant engine problem history (on computer software) highlights problem areas that can be improved or eliminated.

Types of coil winders – Bobbin winders

• semi-automatic winding machine
• Fully automatic winding machine
• rewind machine
• stranding machine

Winding machines that reach high or supersonic speeds often have the following characteristics: creel used to store yarn- A tool to guide the string and pop the balloon- clearer or slab catcher (also called catcher) -It is equipped with a device (often called a ribbon

Two important variables in choosing a screw bobbin

 When choosing a coil winding machine, you can consider the physical design of the coil, production rate, etc. However, the first two things to consider are the diameter of the wire and the dimensions of the coil.
Coil diameter: Coil winding machines are used to wind wires of various diameters. You need to consider the minimum and maximum diameter of the wire that will be wrapped around the machine. This will help you narrow down your selection significantly.

Coil dimensions: Coil winding machines can easily accommodate wires of small dimensions. Wires of large dimensions must be used on machines specially designed for this purpose. Therefore, when purchasing a coil winding machine, the required maximum coil dimensions must be considered.
The dimensions of circular, square, rectangular, and trapezoidal coils can be calculated by considering the coil length, diameter (for circular coils), and diagonal length (for square, circular, and trapezoidal coils).

How to increase work efficiency with automatic bobbin winding machine?

Here are some notable advantages that make automatic bobbin winding machines popular in various applications. These coil winding machines are more versatile than manual ones. Additionally, it is easy to install and operate, and has a low failure rate. Unlike manual winding machines, stable operation is possible. This helps reduce the amount of work required for operations. This significantly reduces labor and production costs.
These automatic winding machines can be used to wind different types of wire, including: B. AC, DC, data line etc.
All these beneficial properties increase efficiency. However, there are two other important factors that contribute to efficiency. These two elements will be discussed in the next section of this post.

What are the main factors that contribute to improving the efficiency of automatic winding machines?

In addition to the benefits, there are two important factors that help improve the overall working efficiency of these coil winding machines.

Multi-axis machine: Automatic winding machines are equipped with multi-spindles and can wind multiple coils at the same time.

Multitasking: These automatic machines can perform multiple tasks and processes simultaneously. Therefore, some industries have abandoned traditional manually operated winding machines and replaced them with automatic winding machines. The two factors mentioned above will save you a lot of time when winding coils, which can be used for other important tasks.